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ProductsElastomersButyl Rubber

Butyl Rubber

Isobutylene Isoprene Rubber (IIR) — the most gas-impermeable synthetic rubber available. Exceptional chemical resistance, vibration damping, and weather durability.

Reliance Grade Authorised DCA
<1%
Gas Permeability vs NR
−45°C
Low Temp Flexibility
1 MT
Minimum Order Qty
2–5
Days Lead Time
Why Butyl Rubber

Seals That Never Leak

Butyl Rubber's near-zero gas permeability and outstanding chemical resistance make it irreplaceable in applications demanding airtight performance and long-term durability.

Unmatched Gas Impermeability

The lowest gas permeability of any commercial rubber. Essential for tyre inner tubes, tubeless liners, inflatable bladders, and gas-tight seals.

Chemical Resistance

Excellent resistance to acids, alkalis, and oxidizing agents. Suitable for pharmaceutical, chemical processing, and industrial sealing applications.

Weather & Ozone Resistance

Maintains integrity under UV exposure, ozone, and extreme temperatures. Preferred for roofing membranes, window seals, and outdoor applications.

Vibration Damping

Superior energy absorption and dissipation properties. Ideal for shock absorbers, engine mounts, vibration dampers, and noise-reduction systems.

Electrical Insulation

Good dielectric properties for cable insulation, electronic enclosure gaskets, and high-voltage applications requiring non-conductivity.

Flexibility & Elasticity

Highly flexible and elastic under repeated stretching and bending. Maintains shape and performance throughout extended service life.

Applications

Where Butyl Rubber Excels

1

Tyre Inner Tubes & Liners

The primary application of Butyl Rubber globally. Near-zero air permeability keeps tyres inflated longer, improving safety and fuel efficiency.

2

Seals & Gaskets

Airtight and chemical-resistant seals for automotive, pharmaceutical, and industrial equipment. Window seals, door gaskets, and O-rings.

3

Roofing & Waterproofing

EPDM/Butyl roofing membranes, pond liners, and waterproofing sheets. Outstanding weather resistance for decades of outdoor service.

4

Vibration Isolation

Engine mounts, shock absorbers, anti-vibration pads, and acoustic damping. Absorbs and dissipates mechanical energy efficiently.

At a Glance

Key Properties

Core specifications for Butyl Rubber. For full technical data — see the Technical Data Sheet.

Polymer TypeIsobutylene Isoprene Rubber (IIR)
Specific Gravity0.91 – 0.92
Mooney Viscosity50 – 55 ML (1+8) @ 125°C
Unsaturation0.6 – 2.5 mol%
Tensile Strength10 – 17 MPa (compounded)
Service Temp Range−45°C to +120°C
Processing

Compounds with Confidence

Butyl Rubber processes on standard rubber mixing equipment. Can be cured with sulfur or resin systems. Blends with EPDM, NR, and halobutyl rubber.

Banbury Mixing Calendering Extrusion Compression Moulding
Storage

Store in cool, dry conditions away from direct sunlight and heat. Keep bales in original Reliance packaging on pallets. Shelf life: 12 months from manufacture.

Get Started

Need Butyl Rubber?

Get competitive pricing, grade selection support, and rapid dispatch from our Reliance-approved stocking points across Telangana & AP.